Bath Guardian
AI personnel protection for energized e-coat and electroplating tank lines, with rectifier interlock and timestamped event records.
The risk
The moment the existing system cannot see.
An e-coat tank carries DC current through hundreds of litres of liquid. There is no visible warning, no sound, and no second chance. Anyone near an energized tank is one slip from electrocution.
What it does
Behavior before hardware.
Monitors every approved entry point to the tank area
Cuts rectifier power within a second of a person approaching the protected zone
Keeps power off until every monitored zone confirms clear
Lands the rectifier in the off state on a system fault
Provides an audible alert the moment anyone enters
Logs every cut, clear condition, and authorized override
What a deployment includes
Configured around the plant.
Final sensing coverage, control interfaces, fault response, and acceptance criteria follow the plant risk assessment and equipment controls review.
- AI vision modules for each approved approach path
- Proprietary Eagle AI controller
- Rectifier relay interface, tower lamp, and audible alert hardware
- Installation, calibration, and control-interface integration
- Operator training and documentation
- 12-month warranty with SLA options
Deployment proof
Deployed on a live e-coat line at a leading automotive manufacturer — every approved entry point, every shift.
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